Process Control and Optimization Consortium

 Updated: 06/27/05 06:19 PM     

 

 Distillation Control Configuration Selection

Authors:

Scott Hurowitz1, Joe Anderson2, Marshall Duvall3, and James B. Riggs4

ABSTRACT

Detailed dynamic simulations of three distillation columns (a propylene/propane splitter, a xylene/toluene vacuum column, and a depropanizer) have been used to study the issues of configuration selection for single and dual composition control, feedforward control using a feed composition analyzer, and decouplers using control perfomance results for PI controllers.   ATV identification [1] with online tuning for setpoint changes was used for tuning the diagonal PI composition controllers.  In addition, controller reliability tests were conducted by inducing reboiler duty upsets.For dual composition control, the optimum configuration changes from one column to another, but it is found to be among a predictable set of control configurations.  When the control of both products is equally important, four or eight potential configurations must be considered, which usually requires a number of dynamic simulations to identify the optimum configuration.  On the other hand, guidelines are presented for reducing the number of viable control configurations to two for cases in which one product is more important than the other.  Feedforward control using a feed composition analyzer and one-way decouplers are shown to offer significant advantages for specific control configurations, but can degrade control performance for others.  The results presented here are consistent with other studies in the field, but provide a more unified description of the field.

Publication Information: accepted to J. Process Control

Corresponding Author:    J.B. Riggs

©  Texas Tech University.  All Rights Reserved.
For website questions or comments, contact the
consortium director.